DURGESH TIWARI

Led comprehensive site execution activities within a dynamic aluminium smelter environment, ensuring safe, efficient, and high-quality operations.

Managed and optimized substantial resources, including manpower, equipment, and materials, to consistently meet production and project objectives.

Directed Anode Baking Furnace (ABF) operations and flue wall maintenance programs, significantly extending asset reliability and operational performance.

Championed continuous improvement initiatives, enhancing safety, quality, productivity, and cost efficiency across site operations.

Coordinated effectively with clients, contractors, and diverse stakeholders to ensure seamless project execution and alignment with strategic goals.

Implemented robust inventory, material management, and site logistics controls, optimizing resource flow and reducing operational bottlenecks.

Maintained exemplary HSE performance through rigorous implementation of Permit-to-Work (PTW) systems, toolbox talks, safety audits, and risk assessments.

Directed the end-to-end execution of multiple large-scale industrial and EPC projects, ensuring on-time and within-budget delivery.

Supervised and coordinated a diverse workforce exceeding 1200 personnel across various project sites, optimizing deployment and productivity.

Orchestrated comprehensive project planning, procurement, quality assurance, safety protocols, and commercial activities to achieve project milestones.

Led critical stakeholder engagement efforts with clients, contractors, and project teams, fostering collaborative environments for successful project outcomes.

Implemented site-wide quality and safety improvement initiatives, enhancing operational standards and reducing incidents across multiple locations.

Contributed to business development and project acquisition strategies, supporting organizational growth and expanding project portfolio.

Reduced procurement costs by approximately 15% through strategic vendor negotiations and robust supply chain optimization.

Improved supplier delivery performance by approximately 20% by implementing process enhancements and proactive vendor management strategies.

Successfully led and implemented ERP process improvements and integration activities, enhancing operational efficiency and data accuracy.

Managed end-to-end procurement activities, including RFQs, comprehensive vendor evaluation, contract negotiations, and purchase order execution.

Coordinated critical engineering, procurement, planning, and site teams to ensure seamless project execution across multiple aluminium smelter locations.

Oversaw inventory systems and material tracking programs, optimizing stock levels and ensuring timely availability for project requirements.

Served as Site In-Charge and Head of Quality for Anode Baking Furnace (ABF) operations, overseeing all aspects of quality and operational performance.

Managed a team of approximately 200 manpower and 30+ staff members, fostering high-performance and operational excellence.

Successfully executed ABF flue wall construction and maintenance projects, extending flue wall life to approximately 10 years and enhancing reliability.

Led shutdown planning, critical maintenance activities, and commissioning support, ensuring minimal downtime and efficient transitions.

Coordinated procurement, inventory, and material management activities, optimizing resource allocation for project and operational needs.

Supervised and enforced comprehensive quality assurance and HSE compliance programs, ensuring adherence to industry standards and safety protocols.

Successfully managed over 70 pot start-ups during commissioning phases, achieving exceptional ABF quality performance and operational reliability.

Led and executed the successful start-up of more than 400 pot operations, ensuring efficient commissioning and stabilization.

Managed 24/7 shift operations during critical commissioning activities, optimizing manpower deployment and resource utilization.

Coordinated all aspects of manpower deployment and operational readiness, ensuring skilled teams were in place for seamless operations.

Ensured strict compliance with all HSE requirements and operational procedures, maintaining excellent safety and quality standards throughout commissioning.

Provided essential support for commissioning and stabilization activities, contributing to the rapid and effective operationalization of new potlines.

Successfully supervised and executed over 80 pot start-ups, contributing to the efficient commissioning and stabilization of potroom operations.

Managed daily shift operations and manpower deployment, ensuring optimal resource allocation and productivity.

Conducted rigorous quality inspections and process monitoring, upholding high operational standards during critical start-up phases.

Supported technical coordination and operational readiness activities, facilitating smooth transitions and effective problem-solving.

Contributed to the overall efficiency and safety of potroom operations through diligent oversight and adherence to procedures.